Airbus’ production and engineering teams in Mobile have
teamed up with the University of South Alabama to produce 3D-printed, reusable face masks and mask tension release bands for medical personnel on the frontline of the COVID-19 pandemic.
The Airbus team is making the masks and bands for medical personnel at USA Health, including University Hospital, Children’s & Women’s Hospital, the Mitchell Cancer Institute and the Physician’s Group. The team hopes to produce 500 masks, which are reusable and washable, over the next three weeks, along with approximately 75 tension release bands per day. The
masks will allow conservation of personal protective equipment by allowing multiple uses, and the bands help the masks fit more comfortably.
The masks and bands will be produced on 3D printers provided from Airbus’s production and engineering facilities, Flight Works Alabama, and the University of South Alabama, using designs from the National Institutes of Health 3D Print Exchange COVID-19 Supply Chain Response file repository.
The Airbus team and Dr. Matthew Reichert, University of South Alabama associate professor of chemistry, have been printing prototypes, working to find the right products with Dr. Benjamin Estrada, professor and pediatric infectious diseases physician at USA Health, and his team.
Nick Simpson, a leader at Airbus’ Mobile production facility who specializes in process optimization and planning, is one of the many project participants.
“I’m excited to be helping the local medical community using the skills I and other team members
normally use for making things fly,” Simpson said. “We’ve had some very clever people working on this, and we are gratified to help our local medical teams where and when it’s most needed.”
Andrew Gumpert, John Ding and Laurent Samson from the Airbus Engineering Center have
been deeply involved in coordinating 3D printing projects for Airbus, and thought this would be a
great opportunity to contribute their knowledge and experience to benefit the community.
“We wanted to work on this project because we believe in the potential of this technology in
making a difference in our fight against COVID-19,” Ding said. “It’s been great bringing this team
together for a good cause.”